In industries like aerospace, defense, and medical, every gram matters for enhancing the performance of your electronic systems. For these demanding environments, Nicomatic provides lightweight, flexible interconnect solutions tailored to your specific needs: each solution is designed to optimize weight, ensure vibration resistance, and guarantee maximum durability, even in extreme conditions. Discover our options for reliably and compactly connecting your applications, and see the direct impact of this optimization on a real-world project.
The Weight Challenge
In engineering, reducing component weight is essential for improving performance, whether it's extending a drone's range, lightening soldiers' equipment, or optimizing portable medical devices. However, lightweight design must go hand in hand with optimal reliability in environments exposed to high vibrations or high-altitude conditions.
At Nicomatic, we have developed multiple interconnect solutions tailored to the specific requirements of each project. From flat cables to robust high-altitude connectors, our solutions enable weight optimization based on the needs and constraints of each sector.
Our Solutions to Meet Your Needs
FFC: Ultra-Lightweight, Universal Solution
Flexible flat cables (FFC) are ideal for applications where cost and lightweight design are priorities, with limited exposure to vibrations. Designed for stable environments, they optimize the weight of your applications without compromising design flexibility.
Benefits:
- Very lightweight
- Universal solution compatible with ZIF (Zero Insertion Force) standard connectors
- Ultra-flexible shielding options available: V shield
- Z-FFC version available: differential impedance control of 100 ± 10% Ω
- Suitable for environments with limited exposure to extreme vibrations
- Ideal for applications with budget and weight constraints
CrimpFlex™: Lightweight and Vibration-Resistant Flat Cable Connector
CrimpFlex™ is the ideal solution for applications needing a lightweight and cost-effective connector capable of resisting vibrations. Thanks to its patented six-point crimping, CrimpFlex™ provides a reliable, durable connection. Available in 2.54 mm and 1.27 mm pitch, it supports up to 3 amps per contact and fits compact designs.
Benefits:
- Lightweight and compact
- Ultra-flexible shielding options available: V shield
- Better vibration resistance compared to ZIF connectors, thanks to crimping technology
- Economical and configurable solution
Microflex™: Ultra-Lightweight Solution for High-Altitude Applications
Microflex™ is designed for critical applications requiring both lightweight and resistance to vibrations or high altitudes. This solution uses innovative hybrid technology, combining flat cables with connectors initially designed for round cables, integrating our robust CMM screw connector. This unique combination enables Microflex™ to withstand the most demanding environments, providing optimal flexibility and durability in extreme conditions—ideal for aerospace and space applications.
Benefits:
- Ultra-lightweight and flexible
- Ultra-flexible shielding options available: V shield
- Option to use Kapton for increased high-temperature resistance
- Compatible with CMM connectors, compliant with MIL-DTL-55302F standards
- High vibration resistance
- Ideal for high-altitude applications where reliability is crucial
- Fast installation
High-Reliability Connectors Compliant with MIL Standards for Extreme Conditions (DMM, CMM, EMM)
For high-altitude environments where absolute reliability is a priority, our DMM, CMM, and EMM connectors provide a robust solution. Among them, DMM offers unparalleled durability in extreme conditions and a lightweight design for this connector type. DMM is ideal for military and aerospace applications.
Benefits:
- Highly resistant to extreme conditions, meeting or exceeding MIL standards
- Up to 40% lighter compared to standard Micro-D connectors
- Millions of standard configurations available
- Option to mix multiple contact types within the same connector
- Excellent performance for EMI-RFI and mechanical protection challenges
- High-reliability solution for critical high-altitude applications
Customizable, Tailored Solutions
Beyond our standard, highly modular offering, we provide customization capabilities to meet the most specific needs.
If you’re facing design challenges with your electronic system, we’ll find the best solution together, focusing on signal integrity and system performance
Use Case: Future Soldier – Enhancing Mobility by Reducing Load
As part of a client project, we developed an ultra-lightweight, flexible interconnect solution integrated into portable communication equipment used by soldiers. This weight optimization significantly lightened the overall load of these devices, promoting better mobility and reducing soldier fatigue, especially during prolonged missions.
User Benefits:
- Increased Mobility: The reduced weight of the connectors enables soldiers to move more easily and optimize endurance.
- Robustness in Extreme Conditions: Resistant to vibrations, temperature changes, and humidity, our custom solution ensures reliable performance in the harshest environments.
In Summary
Nicomatic offers a range of solutions tailored to the specific interconnection needs of each application:
- FFC: Ultra-lightweight flat cables, ideal for stable applications, compatible with ZIF connectors.
- CrimpFlex™: A lightweight, vibration-resistant connector offering reliable crimped connections. Compact and economical, perfect for mobile applications.
- MicroFlex™: Ultra-lightweight and flexible, designed for critical high-altitude applications with vibration resistance and CMM compatibility, ideal for aerospace and space industries.
- DMM, CMM, EMM: High-reliability connectors compliant with MIL standards, offering exceptional resistance for military and aerospace environments.
- Customized Solutions: Tailored solutions for specific needs, from slight modifications of standard connectors to fully custom designs.
Need help selecting the right solution for your application? Contact us to discuss your project.